Large-Scale 3D Chips: Challenges and Solutions for Design Automation, Testing, and Trustworthy Integration

Johann Knechtel
Ozgur Sinanoglu
Ibrahim (Abe) M. Elfadel
Jens Lienig
IPSJ Trans. System LSI Design Methodology (2017)

Abstract

Three-dimensional (3D) integration of electronic chips has been advocated by both industry and academia
for many years. It is acknowledged as one of the most promising approaches to meet ever-increasing demands on
performance, functionality, and power consumption. Furthermore, 3D integration has been shown to be most effective
and efficient once large-scale integration is targeted for. However, a multitude of challenges has thus far obstructed
the mainstream transition from “classical 2D chips” to such large-scale 3D chips. In this paper, we survey all popular
3D integration options available and advocate that using an interposer as system-level integration backbone would
be the most practical for large-scale industrial applications and design reuse. We review major design (automation)
challenges and related promising solutions for interposer-based 3D chips in particular, among the other 3D options.
Thereby we outline (i) the need for a unified workflow, especially once full-custom design is considered, (ii) the current
design-automation solutions and future prospects for both classical (digital) and advanced (heterogeneous) interposer
stacks, (iii) the state-of-art and open challenges for testing of 3D chips, and (iv) the challenges of securing hardware in
general and the prospects for large-scale and trustworthy 3D chips in particular.